Limited Zone Work Area Monitoring

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

Detect Violations in Your Workplace, Monitor Restricted Areas, Unsafe Zones, and High-Risk Sections

Ensure Maximum Security and Efficient Operations with AI-Powered Restricted Area Monitoring

  • Seamless integration of marked zones and camera views

  • Instant alerts and live monitoring

  • Identify unauthorized access and predict high-risk operations in real-time

  • Achieve a risk-free environment

Application Areas:

  • Energy Transmission Lines or Power Generation Plants: Mark and define restricted areas to manage safe distances, minimize zone violations, and provide better monitoring.

  • Shipping/Maritime: Be more effective in monitoring cargo loading/unloading, vehicle traffic control, and pedestrian-vehicle interaction zones.

  • With UNICRON AI models integrated into your existing cameras, mark restricted areas to prevent personnel from entering hazardous zones, such as elevated work platforms and fall-risk areas.

High-Security Areas

By integrating UNICRON Vision AI solutions with your existing camera infrastructure, stop unauthorized movements around public or private sector sites. Implement control systems to prevent unauthorized personnel from breaching restricted areas, and identify zones where public and private businesses can operate in restricted or controlled spaces.

Flame Smoke Detection

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

Prevent Workplace Injuries and Occupational Hazards with UNICRON Vision AI-powered Cigarette and E-Cigarette Detection

Protect Smoke-Free Workplaces with the Next-Generation Vision AI Detection System

  • Real-time detection with next-generation AI models.
  • Instant alerts and live monitoring.
  • Proactive monitoring that immediately detects cigarette or e-cigarette use.
  • Strengthen fire safety measures and ensure unwavering safety compliance.

Cigarette and Smoke Detection for Factories and Manufacturing Facilities

To prevent potential fire hazards and product contamination, monitor designated areas, especially near flammable materials or machines, for cigarette or smoke usage.

Cigarette and Smoke Detection for Chemical Plants

Prevent dangerous reactions caused by smoking or vaporizing near chemicals. Minimize fire hazards.

Cigarette and Smoke Detection for Warehouses

Reduce fire risks and protect stored materials by detecting cigarette and e-cigarette use in storage areas.

PPE Compliance Determination

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

Achieve Full PPE Compliance with Fully Automated PPE Detection

  • AI-based real-time detection and instant alerts.
  • Ensure zero PPE negligence by scanning every frame.
  • Elimination of occupational hazards and serious injuries.

Instant Deployment with Ready-to-Use AI Models

Use Your Existing Cameras

You can enhance your existing camera infrastructure. No new setup required. Our solutions easily integrate with your current camera setup, offering an efficient and cost-effective approach.

Manage Your Workplace with Real-Time Alerts and Notifications

Configure alerts and notifications through our web application, staying in the loop with real-time event notifications. Our cloud-based platform ensures easy access to video streams, providing seamless event management and efficient response times.

Our UNICRON toolkit for workplace safety applications is built on state-of-the-art computer vision and deep learning technologies. It leverages various advanced deep neural network architectures as its backbone and performs traditional ML tasks such as Object Detection/Recognition, Key Point Detection, Image Segmentation, Event Prediction, and Recognition. This enables our toolkit to accurately analyze video streams in real time, send alerts, and provide actionable insights for all scenarios.

Maintenance Planning and Management

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

Maximize Machine Uptime with Smart Maintenance Strategies

The Maintenance System Module seamlessly integrates maintenance operations with production scheduling to ensure continuous production. Businesses can add maintenance tasks directly to the production calendar, allowing them to evaluate and optimize both processes together, thereby reducing downtime and increasing efficiency.

Actionable Insights for Proactive Maintenance

MSF generates detailed maintenance reports to support data-driven decision-making, including the following:

  • Mean Time to Repair (MTTR): Analyze repair times to identify root causes and resolve breakdowns faster.

  • Mean Time Between Failures (MTBF): Track equipment uptime and strategize ways to minimize failure frequency.

These reports empower maintenance teams to:

  • Reduce downtime.

  • Strategically plan maintenance tasks.

  • Increase overall machine efficiency.

Key Features:

  • Predictive and Preventive Maintenance: Predict potential failures in advance and prevent unexpected breakdowns.

  • Automated Maintenance Plans: Automatically generate maintenance plans based on real-time data and predefined strategies.

Advanced Scheduling and Planning

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

Advanced Planning and Scheduling (APS)

It is a system that automates the scheduling of production orders based on various goals and constraints. It optimizes the plan to provide accurate delivery date proposals to customers and increase customer satisfaction. Below are some of the advantages and features of APS, but in general, you can understand that APS acts like an add-on to your existing ERP system and workflow to assist with your daily planning challenges.

When APS is fully implemented, you will be able to plan automatically or manually.

Some crisis scenarios such as:

  • Unexpected Breakdowns
  • Changes in Priority Orders
  • Order Cancellations
  • Employee Shortages
  • Overtime Shifts or Supplier Delays

In such cases, APS can help you reschedule within minutes without requiring much effort from other departments.

If your company has more organization (for example: team, molding, assembly, etc.), APS will automatically perform cross-scheduling.

APS is a unique solution, tailored to your specifications, that requires minimal interaction, allowing you to focus on other priority tasks. Therefore, it is designed to handle even the most complex productions with ease, but it can also handle less complex ones effectively.

If you think your production is highly complex, unique, and specific, there is no need to worry. APS stands out precisely at this point with possible combinations of other modules.

  • Accurate delivery date proposals for customers
  • Applicable production schedule
  • Optimized product sequencing
  • Realistic resource allocation
  • Multiple custom calendar settings
  • Merging similar jobs
  • Alternative operations
  • Planning according to job priorities
  • Comparing ERP plan with APS plan
  • Project milestone-based planning
  • Estimation of job progress and order completion times
  • Homogeneous planning
  • Advanced material handling
  • Synchronize supply with demand
  • Advanced constraint modeling
  • Employee scheduling according to workforce and skill matrix
  • Logistics task planning

Supply Chain Management and Optimization

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

Ortalanmış Yazılar
Supply Chain Planning and Implementation (SCP)

It differs from all existing systems. Its basic logic is to continuously update the production plan based on reorder planning and demand changes.

For example, if the timing of several sales orders changes, the system updates the entire production plan accordingly.

Additionally, SCP optimizes reorder planning by updating dynamic reorder points, thereby optimizing the production orders taken from the reorder. The goal is to reduce unnecessary inventory holding costs and ensure timely delivery by following lean management and just-in-time production principles.

Purchasing decisions are updated in the long term, pending and unapproved purchase orders are adjusted. If there are cancellations, purchase orders are canceled or adjusted according to increased demand. It allows you to easily track which production orders are transferred to sales orders.

Furthermore, with the smart warehouse application, dynamic reservations are made for the materials to be used from the warehouse for each work order. The sales team can automatically view the schedule, which plans when and which products will be delivered to customers. Without relying on unrealistic infinite capacity, as seen in traditional ERP systems, production orders based on capacity planning suitable for every industry, whether discrete or continuous, are created.

FEATURES:
  • Smart Purchasing Decisions
  • Sales Order Fulfillment
  • Smart Capacity Planning and Production Orders
  • Simplification of Operations
  • Timely Deliveries
BENEFITS:
  • Cost Reduction: By optimizing inventory levels through dynamic reorder planning and smart purchasing decisions, our solution helps businesses reduce holding costs and minimize wasted inventory investments.
  • Improved Operational Efficiency: Our solution simplifies production planning and execution, eliminates inefficiencies, and reduces operational costs. By automating processes and minimizing manual interventions, organizations can achieve higher efficiency and productivity levels.
  • Enhanced Capacity Planning: Our smart capacity planning algorithms ensure the optimal use of resources, eliminating the need for unrealistic infinite capacity assumptions. This allows businesses to maximize production capacity and avoid underuse or overloading of resources.
  • Increased Productivity: With real-time updates and seamless integration between planning and implementation, our solution minimizes downtime, reduces idle resources, and enhances overall productivity. This allows businesses to achieve more in the same time frame, boosting output levels.
  • Timely Delivery Assurance: By dynamically updating production plans according to real-time demand changes, our solution ensures that businesses consistently meet delivery dates. This leads to increased customer satisfaction and loyalty, resulting in repeat business and positive brand reputation.
  • Reduced Lead Times: Our SCP and Implementation solution optimizes production orders and simplifies operations, resulting in shorter delivery times from order placement to delivery. This enables businesses to quickly respond to customer demands and market fluctuations, gaining a competitive advantage.
  • Improved Supply Chain Visibility: With our solution, organizations gain comprehensive visibility into supply chain processes, from production planning to delivery. This visibility helps identify bottlenecks, optimize workflows, and make informed decisions for better overall supply chain management.
  • Minimized Communication Overhead: By providing a centralized platform for planning and execution, our solution reduces the need for excessive communication and email exchanges between departments. This simplifies operations, minimizes delays, and improves inter-team collaboration.
  • Efficient Resource Allocation: Our solution optimizes the allocation of resources such as labor, equipment, and materials according to real-time demand and production requirements. This ensures effective resource utilization, minimizes waste, and optimizes productivity.
  • High Return on Investment (ROI): Through cost reduction, increased capacity, and improved productivity, our SCP and Implementation solution provides businesses with a significant ROI. By reducing operating costs, increasing efficiency, and delivering timely results, organizations can achieve tangible financial benefits.

About Salim Kabasakal

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

Salim Kabasakal - Measure-Analyze-Improve
Salim Kabasakal
Measure-Analyze-Improve 📈📊

A phrase I often use during factory site visits over the years is: "If you can't measure it, you can't analyze it. If you can't analyze it, you can't improve it." Based on this philosophy, I would like to address OEE (Overall Equipment Efficiency), which is one of the most effective and perhaps the most important analyses for cost-reduction efforts. 🌎

In many businesses, the necessary data is not collected, and as a result, OEE analysis is not performed. In this flow, decisions are made without analysis, hoping for a positive outcome. However, at the end of this process, I have often witnessed bottlenecks and crises. 🔎

Furthermore, the correct evaluation of KPI data such as capacity utilization rate, efficiency, and poor quality, which are directly related to costs, should be fundamental indicators used in decision-making for all businesses. These indicators directly impact internal planning within the company. 💰

Capacity utilization rates, machine and equipment park occupancy rates are among the main causes of both direct and indirect costs. In this context, Meta Smart Factory Solution 💯 becomes a powerful tool for identifying root causes and finding solutions.

April 17, 2023

For more information: www.unicron.com.tr

Digital Transformation in Manufacturing with Unicron: Smart Solutions That Increase Efficiency

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

Unicron: Digital Solutions for the Future of Manufacturing
Unicron: Digital Solutions for the Future of Manufacturing

As the industrial and manufacturing sectors rapidly digitalize, solutions that enhance efficiency are becoming more important every day. Unicron provides advanced digital solutions to help businesses optimize production processes, reduce costs, and improve quality.

With its Production Line Digital Solutions, Unicron offers innovative solutions across a broad spectrum, from supply chain management and warehouse optimization to maintenance planning and quality tracking. Thanks to MES Production Line Management and Control Systems, businesses can monitor production processes in real-time, proactively detect issues, and manage operations with maximum efficiency.

Additionally, Unicron’s Image Processing Modules offer AI-powered solutions that enhance safety and workflow in production facilities. The PPE Compliance Detection System checks whether employees are using their safety gear correctly, while the Forklift Tracking System optimizes in-factory traffic flow. Features such as Mobile Phone Usage Detection and Smoke & Fire Detection help minimize safety violations.

With ERP Integration and Android Applications for Mobile Optimization, Unicron enables businesses to manage processes from a single point and make production processes more transparent. By embracing digital transformation with Unicron's innovative solutions, businesses can discover the power of the digital age.

By adopting the technologies of tomorrow today, take the first step toward gaining a competitive edge and digitalizing your business with Unicron.

The Power of Digital Transformation in Warehouse and Inventory Management

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

The Importance of Digital Transformation in Warehouse and Inventory Management
The Importance of Digital Transformation in Warehouse and Inventory Management

In today's businesses, effective warehouse and inventory management is crucial for controlling costs and ensuring smooth production processes. Traditional methods are no longer sufficient, while digital transformation is revolutionizing this field.

AI-powered inventory management systems eliminate the problems of overstocking and stockouts by predicting demand. With ERP integration, inventory status, orders, and warehouse management can all be tracked from a single system.

Another important technology that boosts warehouse efficiency is mobile optimization solutions. Android-based applications enable warehouse managers and employees to access inventory data in real-time, making it possible to manage operations much more swiftly.

A digitalized warehouse management system provides businesses with significant savings in both time and cost. By adopting these technologies, you can position your business for the future.

Increased Efficiency in Production Processes with MES Systems

En Kaliteli Malzemeler, En Üst SInıf İşçilik!

MES (Manufacturing Execution System) Systems
MES (Manufacturing Execution System) Systems

MES (Manufacturing Execution System) systems are among the most powerful digital solutions that allow end-to-end management and optimization of production processes. They enable real-time monitoring of every stage in the production line and improve efficiency.

With MES systems, you can track production data in real time, minimize operational errors, and identify bottlenecks in the production process. These systems continuously analyze the condition of machines used in production, automate maintenance planning, and prevent unexpected breakdowns.

MES also plays a significant role in quality control processes by inspecting whether products meet the defined standards, reducing error rates. This not only increases customer satisfaction but also reduces production-related costs.

Integrating MES systems to ensure maximum efficiency in your production processes and stay ahead in the competition will be one of the smartest investments for the future.