Furkan ELİBOL – Görüntü İşleme Teknolojileri ile Fabrikalarda Güvenliği Artırın

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Fabrikalarda Güvenlik

Fabrikalarda güvenlik, hem çalışan sağlığı hem de üretimin sürekliliği açısından kritik bir öneme sahiptir. Geleneksel güvenlik önlemleri her zaman yeterli olmazken, görüntü işleme teknolojileri iş kazalarını önlemede devrim niteliğinde çözümler sunuyor.

Yapay zeka destekli kameralar sayesinde KKD uyumluluğu tespiti yapabilir, çalışanların kişisel koruyucu ekipmanları eksiksiz kullanıp kullanmadığını kontrol edebilirsiniz. Forklift izleme sistemleri, fabrika içi trafiği optimize ederek kazaların önüne geçerken, sigara ve duman tespiti gibi sistemler yangın riskini minimuma indiriyor.

Görüntü işleme teknolojileri ayrıca, kayma ve düşme gibi kazaları anlık olarak algılayarak, müdahale süresini hızlandırıyor. Sınırlı bölge izleme sistemleri ile yetkisiz kişilerin kritik alanlara girişini engellemek de mümkün hale geliyor.

Bu teknolojiler yalnızca güvenliği sağlamakla kalmıyor, aynı zamanda işletmelerin iş sağlığı ve güvenliği standartlarına uygun şekilde faaliyet göstermesine yardımcı oluyor. Akıllı görüntü işleme sistemleri ile fabrikalarda sıfır iş kazası hedefi artık hayal değil!

In-Store Density Analysis and Heat Map Creation

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Increase Sales with In-Store Traffic Analysis and Heatmap

Understanding customer behavior is crucial for developing the right strategies in the retail sector. Unicron’s In-Store Traffic Analysis and Heatmap solutions provide businesses with data-driven decision-making capabilities by analyzing customer movements in detail.

Through advanced image processing technologies, the customer traffic in the store is monitored in real-time. Data such as which areas receive the most attention, and which shelves or products customers spend the most time in front of is analyzed to create heatmaps. This allows store layouts to be optimized, resulting in increased sales.

Unicron's traffic analysis solutions offer the following benefits to store management:

  • Analyzing customer movements to identify the most popular areas
  • Optimizing product placement to increase sales
  • Reducing waiting times at checkout areas through queue management
  • Adjusting staff distribution based on customer traffic

With real-time analysis, you can enhance your store’s efficiency, improve customer experience, and make strategic decisions based on data. Make your store management smarter with Unicron.

Gas, Oil, Chemical Substance Leak and Spill Detection

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Prevent Industrial Leaks and Spills with Our Advanced AI-Powered Leak Detection Solution

  • Detect all types of leaks (gas/liquid) with the UNICRON AI-based leak detection model.
  • Detect fine leaks and monitor tank levels.
  • 24/7 live monitoring.
  • Quick identification with instant notifications to maintenance teams.
  • Define safe walkways and areas within facilities.

Leak Detection in Oil and Gas Fields

Prevent potential hazards with our AI-powered leak detection system. Instantly identify and reduce the risks associated with oil and gas leaks from pipelines and storage units. Leverage the power of UNICRON AI for effective predictive maintenance in your oil and gas operations.

Leak Detection in Water Pipelines

Detect water leaks in pipes and tanks with our Vision AI solution. The solution provides real-time insights into the location of leaks and triggers warning signals for quick correction.

Leak Detection in the Shipping Industry

Use UNICRON's advanced detection system, seamlessly integrated with your existing camera setups, to accurately detect gas, methane, and oil leaks in pipelines, wells, and containers.

Leak Detection in Chemical Facilities

Utilize the Leak and Spill Detection feature to identify sources of leaks in volatile liquids, acids, and solvents in your facility, proactively preventing major crises.

Leak Detection in Food Processing Facilities

Prevent overflow and leakage of liquids, gases, and finished products with real-time detection and instant alerts that monitor and intervene with leak indicators. This ensures the safety and quality of both raw materials and finished products.

Warehouse and Stock Area Monitoring

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Eliminate Forklift Collisions and Near-Miss Situations with the UNICRON AI-Powered Forklift Monitoring System

  • The Forklift Monitoring System detects near-miss situations and collisions in real-time.
  • Real-time alerts and warnings with in-camera views of near-miss moments and collisions.
  • A web application with a dashboard for in-depth insights and analysis.
  • Define safe paths and traffic flow patterns with forklift monitoring data.
  • Instant deployment that enhances existing camera feeds.

Forklift Monitoring System for the Manufacturing Industry

In manufacturing facilities, the forklift monitoring system can be used to prevent accidents that may occur between forklifts and pedestrians.

Forklift Monitoring System for Warehouses

Besides preventing collisions and near-miss situations, the system can also be used for forklift safety insights, improving traffic flow, and preventing congestion.

Additionally, you can track forklift movements to optimize material planning and field efficiency.

Quality Measurement

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Performing Quality Control applications with Image processing technologies in all assembly or surface measurements.

Limited Zone Work Area Monitoring

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Detect Violations in Your Workplace, Monitor Restricted Areas, Unsafe Zones, and High-Risk Sections

Ensure Maximum Security and Efficient Operations with AI-Powered Restricted Area Monitoring

  • Seamless integration of marked zones and camera views

  • Instant alerts and live monitoring

  • Identify unauthorized access and predict high-risk operations in real-time

  • Achieve a risk-free environment

Application Areas:

  • Energy Transmission Lines or Power Generation Plants: Mark and define restricted areas to manage safe distances, minimize zone violations, and provide better monitoring.

  • Shipping/Maritime: Be more effective in monitoring cargo loading/unloading, vehicle traffic control, and pedestrian-vehicle interaction zones.

  • With UNICRON AI models integrated into your existing cameras, mark restricted areas to prevent personnel from entering hazardous zones, such as elevated work platforms and fall-risk areas.

High-Security Areas

By integrating UNICRON Vision AI solutions with your existing camera infrastructure, stop unauthorized movements around public or private sector sites. Implement control systems to prevent unauthorized personnel from breaching restricted areas, and identify zones where public and private businesses can operate in restricted or controlled spaces.

Flame Smoke Detection

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Prevent Workplace Injuries and Occupational Hazards with UNICRON Vision AI-powered Cigarette and E-Cigarette Detection

Protect Smoke-Free Workplaces with the Next-Generation Vision AI Detection System

  • Real-time detection with next-generation AI models.
  • Instant alerts and live monitoring.
  • Proactive monitoring that immediately detects cigarette or e-cigarette use.
  • Strengthen fire safety measures and ensure unwavering safety compliance.

Cigarette and Smoke Detection for Factories and Manufacturing Facilities

To prevent potential fire hazards and product contamination, monitor designated areas, especially near flammable materials or machines, for cigarette or smoke usage.

Cigarette and Smoke Detection for Chemical Plants

Prevent dangerous reactions caused by smoking or vaporizing near chemicals. Minimize fire hazards.

Cigarette and Smoke Detection for Warehouses

Reduce fire risks and protect stored materials by detecting cigarette and e-cigarette use in storage areas.

PPE Compliance Determination

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Achieve Full PPE Compliance with Fully Automated PPE Detection

  • AI-based real-time detection and instant alerts.
  • Ensure zero PPE negligence by scanning every frame.
  • Elimination of occupational hazards and serious injuries.

Instant Deployment with Ready-to-Use AI Models

Use Your Existing Cameras

You can enhance your existing camera infrastructure. No new setup required. Our solutions easily integrate with your current camera setup, offering an efficient and cost-effective approach.

Manage Your Workplace with Real-Time Alerts and Notifications

Configure alerts and notifications through our web application, staying in the loop with real-time event notifications. Our cloud-based platform ensures easy access to video streams, providing seamless event management and efficient response times.

Our UNICRON toolkit for workplace safety applications is built on state-of-the-art computer vision and deep learning technologies. It leverages various advanced deep neural network architectures as its backbone and performs traditional ML tasks such as Object Detection/Recognition, Key Point Detection, Image Segmentation, Event Prediction, and Recognition. This enables our toolkit to accurately analyze video streams in real time, send alerts, and provide actionable insights for all scenarios.

Maintenance Planning and Management

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Maximize Machine Uptime with Smart Maintenance Strategies

The Maintenance System Module seamlessly integrates maintenance operations with production scheduling to ensure continuous production. Businesses can add maintenance tasks directly to the production calendar, allowing them to evaluate and optimize both processes together, thereby reducing downtime and increasing efficiency.

Actionable Insights for Proactive Maintenance

MSF generates detailed maintenance reports to support data-driven decision-making, including the following:

  • Mean Time to Repair (MTTR): Analyze repair times to identify root causes and resolve breakdowns faster.

  • Mean Time Between Failures (MTBF): Track equipment uptime and strategize ways to minimize failure frequency.

These reports empower maintenance teams to:

  • Reduce downtime.

  • Strategically plan maintenance tasks.

  • Increase overall machine efficiency.

Key Features:

  • Predictive and Preventive Maintenance: Predict potential failures in advance and prevent unexpected breakdowns.

  • Automated Maintenance Plans: Automatically generate maintenance plans based on real-time data and predefined strategies.

Advanced Scheduling and Planning

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Advanced Planning and Scheduling (APS)

It is a system that automates the scheduling of production orders based on various goals and constraints. It optimizes the plan to provide accurate delivery date proposals to customers and increase customer satisfaction. Below are some of the advantages and features of APS, but in general, you can understand that APS acts like an add-on to your existing ERP system and workflow to assist with your daily planning challenges.

When APS is fully implemented, you will be able to plan automatically or manually.

Some crisis scenarios such as:

  • Unexpected Breakdowns
  • Changes in Priority Orders
  • Order Cancellations
  • Employee Shortages
  • Overtime Shifts or Supplier Delays

In such cases, APS can help you reschedule within minutes without requiring much effort from other departments.

If your company has more organization (for example: team, molding, assembly, etc.), APS will automatically perform cross-scheduling.

APS is a unique solution, tailored to your specifications, that requires minimal interaction, allowing you to focus on other priority tasks. Therefore, it is designed to handle even the most complex productions with ease, but it can also handle less complex ones effectively.

If you think your production is highly complex, unique, and specific, there is no need to worry. APS stands out precisely at this point with possible combinations of other modules.

  • Accurate delivery date proposals for customers
  • Applicable production schedule
  • Optimized product sequencing
  • Realistic resource allocation
  • Multiple custom calendar settings
  • Merging similar jobs
  • Alternative operations
  • Planning according to job priorities
  • Comparing ERP plan with APS plan
  • Project milestone-based planning
  • Estimation of job progress and order completion times
  • Homogeneous planning
  • Advanced material handling
  • Synchronize supply with demand
  • Advanced constraint modeling
  • Employee scheduling according to workforce and skill matrix
  • Logistics task planning